
Notes on
300W monobloc amps in the picture above :-
The amps are nominally 300 watt class AB1 using
12 x 6550/KT88/KT90 output tubes, 2 x
EL84 driver tubes, and a 6201(12AT7) input tube, pictured in 2002.
The original 2001 schematic had basic 40%
Ultralinear screen taps in the output stage and with about 15dB of
global NFB.
Experience with
other amplifiers and
listening tests revealed
better better sound can be had using 20% local
cathode feedback within the output stage instead of the 40% screen
taps. Screens are now taken to a regulated screen supply rail, and
global NFB reduced to a maximum of 8dB.
The more linear and warmer sounding 6CG7 is used at the inut instead of
the
12AT7.
I have a brief
description below but much more
detailed technical information with full schematics and images can be
found in the other pages at :-
http://www.turneraudio.com.au/300monobloc.html
300W
amp
input/driver and output stages.
300W
amp power
supply.
300W
amp active
protection.
300W
amp
dynamic bias stabilization.
300W amp power
vs
load graphs.
300W
amp images, tubes with blue glow, more blue glow, 2
amps on bench, umbilical cables, amp end view.
I have one pair
near completion Dec 2008.
Output tubes.
Standard Output stage has 12 x EH6550 fitted.
Optional other tubes can be 12 x KT88, KT90, KT66, EL34, 6CA7, 5881,
6L6, 6V6.
Tubes other than 6550 may need workshop adjustment of bias and feedback
arrangements.
Class A1 power.
Class A power depends on the idle bias current in the output tubes and
load match setting of the output transformer windings.
For 99% of listeners, there is **enough** pure class A power to cover
all the power required even with speakers rated for only 81dB/W/M.
Because there is no need to ever adjust the bias, automatic bias
setting is achieved with individual cathode bias capacitor and resistor
networks for each output tube.
This means you don't have an absurd 24 bias adjustments for the two
channels.
I have set the idle current in each 6550 output tube for = 35mAdc, and
the Ea = 460Vdc approx, so each 6550 operates with Pda = 16.1 Watts.
The amount of Pda for 12 tubes = 193.2W. The maximum pure class A
power possible is 45% of the idle power liberated in the output
tubes. Therefore the maximum pure class A1 possible = 0.45 x 193.2 =
86.94 watts, but the speaker load value must be a fairly high number of
ohms to achieve this.
With the amp set
to match 2.5 ohms, and with 2.5 ohms connected, the
first 30 watts is class A1, with a balance of over 200 more watts of
class AB1.
With the amp set to match 5.6 ohms, and with 5.6 ohms connected, the
first 30 watts is class A1, with a balance of over 200 more watts of
class AB1.
So with the amp
set for its nominal 2.5ohm load output, with a real
load = 8.75 ohms the maximum power will be 90 watts and virtually all
pure class A.
Alternatively, with the amp set for 5.6 load match, a real load of 19.6
ohms will also give 87 Watts of pure class A1.
While it would be
possible to have much more class A1 power if the
output tubes had more idle dissipation, the tube life and tube
reliability will be much less and for goodness sake, who needs
more than 87 watts of class A1?
The THD at a few watts is less than 0.03% and using much higher idle
bias currents will reduce this by only about 6 dB.
I doubt anyone can prove to me that biasing output tubes closer to
their dissipation limits will ever give better music.
Load matching.
Two nominal selections of load matching are available and are to
suit either 2.5 ohms or 5.6 ohms for class AB1 with the output tube
anode load being 1.2k anode to anode in both cases. These are not
easily alterable by an owner, since there are 24 connections to alter
on the output transformer terminal boards.
Negative feedback.
The output stage has 20% of the tube signal voltage as local cathode
feedback applied from the output transformer to the output tube
cathodes, and is equal to about 8dB of locally applied NFB.
8dB of traditional global NFB is also added from the output transformer
speaker secondary to the cathode of the input triode in the
conventional manner to reduce output resistance and distortions so that
there is a total amount of local CFB plus global NFB = 16 dB at rated
loads.
Supply voltages.
All 12 output tubes have a common regulated +375V screen supply.
Anode supply voltage is +500V and partial fixed grid bias to all output
tubes = -14V.
Idle bias current in each 6550 is 35mA for long tube life.
Cathode biasing and coupling caps.
Each output tube has 500 ohms (rated at 15 watts each) plus 1,000
uF networks at each cathode to provide automatic Cathode Biasing with
the dc tube current.
The output tube grids are coupled to the EL84 driver stage anodes with
0.47uF caps plus 120k grid bias resistors to each output tube.
Matched tubes are not mandatory.
Twelve matched output tubes are not needed since with so many output
tubes the sum of the characteristics of the six tubes on each side of
the PP output stage will usually be close. The self regulation of
individual cathode bias for each output tube also makes it less
critical to use matched output tubes.
Dynamic Bias Stabilization.
Dynamic bias stabilization is a unique Turner Audio circuit technique
used to regulate cathode bias during high power class AB operation when
cathode bias voltage tend to vary and upset the DC balance in the OPT.
The special cathode circuit with active solid state components do not
have any effect during class A operation. The net result allows the amp
to have the same low distortion advantages of a fixed bias amp but
eliminates any need for bias adjustments which trouble many owners
greatly.
Solid state rectifiers & rail
filters.
Solid state rectifiers are used throughout. Noise in the dc B+
power supply is well filtered out with a CLC filter using 470uF input
cap + 1.8Henry choke + 470uF reservoir cap with generously rated
following RC filters for the input stages. Shunt regulation is applied
to the input stage rail. DC is applied to the input tube heaters to
ensure hum remains imperceptible.
Driver stage
The driver stage is a differential long tailed pair, LTP, with 2 x EL84
connected as triodes with balanced CT choke to supply dc to each
triode. This enables the stage to produce a high voltage swing of
300Vrms+ grid to grid at low THD. A maximum of only 160Vrms grid to
grid swing is needed.
The output impedance of the driver stage is low, its bandwidth high and
reliance on global NFB to reduce drive amp distortions is minimal.
One EL84 operating in triode mode is equivalent to 5 half sections of a
6CG7/6SN7.
Input stage.
The input stage is a 6CG7 twin triode with both triodes in parallel.
Although set up in common cathode mode, its acts as a differential amp
with the signal input fed to the main high impedance input grid and the
second low impedance port is the cathode, to which is applied the
global NFB from a low resistance voltage divider from the OPT secondary
speaker connection.
Constant Current Sources.
A transistor constant current source is used for the dc anode supply
for 6CG7 input tube and a transistor constant current sink used for the
EL84 common cathode circuit to to ensure low distortion and excellent
drive voltage balance. The transistors are working as slaves to the
tubes involved, and have no active voltage amplifier role, and no sonic
signature, and they act as a better alternative to using resistances or
active tube elements.
Umbilical cables.
The power amp chassis each have two industrial grade 1.2 metre long
umbilical cables hard-wired to the amp chassis with octal plugs which
are plugged into the color coded reinforced sockets on the power
supplies.
See 300 watt images page for umbilical cable details.
Mains power draw.
With Ia = 35mA per output tube and B+ = +500V, each output tube has
about 20 watts of combined anode plus screen input power,
so
total for 12 output tubes is about 240 watts plus about 8 watts in the
12
cathode resistors. The LTP driver and input stages use about 20 watts
of anode power and other losses. The cathode heaters require 150 watts.
With 4% mains transformer losses, total
mains input power is thus approximately 440 watts per channel.
Output transformers.
The output transformer uses a 110mm stack of 52mm tongue GOSS lams, and
has a bandwidth of 13 Hz to 270 kHz at 200 watts even with no negative
feedback used. With NFB added, some critical damping is used to tailor
open loop bandwidth and phase shift to ensure that the amps are
unconditionally stable, and able to drive any type of load, and have
their bandwidth restricted to a safe 84 kHz, -3dB.
Five primary winding sections and six secondary sections are used to
achieve the flawless high frequency response.
There are 2 secondary windings per secondary section allowing for two
waste free and uniform current density arrangements to give ideal load
matches to 2.5 ohms and 5.6 ohms, thus allowing two ranges of *nominal*
speaker loads, one between 1 and 5 ohms, and the other anything above 3
ohms.
Using a speaker with nominal impedance of 6 ohms connected to the 2.5
ohm outlet setting results with all output power being class A1.
Power transformers.
The power transformer core is rated for 1, 900VA with windings
rated for 600VA and the iron losses are only 4 watts, since the same
high quality grain oriented silicon steel E&I laminations are used
in all the transformers throughout.
Bandwidth, SNR, THD.
Operating bandwidth at 250 watts = from 13 Hz to 84 kHz, -3dB.
Input impedance = 80 kOhms.
Output impedance = 0.45 ohms, 5.6 ohm load match, 0.22 ohms for 2.5 ohm
load match.
Damping factor = better than 10.
SNR. At 200 Watts into rated load = -90dB unweighted, and noise
at zero signal < 1 mV.
THD at 250 Watts, 1 kHz, 5.6 ohms < 0.25%.
THD at 25 Watts, 1kHz, 5.6ohms, < 0.04%
Note that if you only had 2 x 6550 to make 42 Watts max at 0.25%, then
at 25 Watts the THD = 0.20%, if operating conditions were identical.
Protection.
Active protection is provided so excessive cathode current in one or
more output tubes will automatically turn off the main anode supply at
the power transformer. There is also inrush current limiting at turn on
to allow the use of sensitive mains fuses.
Warranty.
Warranty on tubes is 90 days, and two years for all amplifier parts,
but if an amp is dropped or altered or used incorrectly, it would void
the warranty.
All parts are able to be replaced after re-making them if needed.
Output tubes are most likely to wear out first but after 4,000 hours
cathode electron emission may only fall 10% which will have an
imperceptible effect on music and little effect on measurements.
If the amps are used on 200 days per year for 4 hours each time, it is
800 hours, so 5 years of life is not unusual.
Sometimes there is a random failure of a tube, especially since there
are so many, but my experience is that early tube failure is unusual
and not inconvenient if a few spares are kept on hand.
Service information.
Full service information is provided with each amplifier complete with
8 schematics, explanations and amendments if optional changes are
selected.
THE POWER
SUPPLY AND AMP CHASSIS CONTAIN POTENTIALLY DANGEROUS VOLTAGES.
THEY MAY BE SERVICED ONLY BY EXPERIENCED TECHNICIANS.
Power supply temperatures.
The power supplies have no tube rectifiers and run quite cool, and do
not require any special ventilation.
Amplifier
chassis temperatures will be
warm.
The amplifier chassis do require well a well ventilated area, and will
act as desirable room heating in winter.
Input terminals.
Standard input is with one unbalanced RCA socket.
Balanced input for XLR is an optional extra and with a balanced 10k:10k
input transformer.
Output terminals.
Standard output sockets are 2 pairs of recessed 4mm banana sockets to
enable two pairs of speakers to be connected or bi-wiring.
I don't like binding posts because cables screwed down by the post nuts
always tend to work loose over time. Binding posts tend to be broken
off the chassis or bent during moves and are a clumsy old fashioned way
of
connection and do not contribute anything to sound quality. If
a speaker cable is accidently yanked, you want it to slip out and away
from the amp, and not pull the amp off a bench onto the floor.
Amp chassis size and weight.
Each amp chassis is 630mm long, 250mm wide, and 230mm high and weighs
24Kg, and made with a welded steel frame, mild steel sheet transformer
enclosures and natural anodized aluminium top plate.
The steel grille over the tubes allows removal of tubes through grille
openings.
Power supply size and weight.
Each power supply for each amp chassis is 300mm long, 250mm
wide, and 230mm high and weighs 26kg, and can be arranged to suit 100V
to 240V, 50Hz or 60Hz operation.
The power supply enclosure is mild steel sheeting, with the mains
on/off switch for the channel mounted
in the top of the power supply cover.
For any enquiries email Patrick Turner at info@turneraudio.com.au